Loading and Installation Instructions

CAUTION
Before installing AeroPACK, clean all surfaces of the vehicle which may come in contact with carrier, hooks or webbing. Make sure bottom of bag is free of debris that could dull or scratch the vehicle’s finish. We recommend always using AeroPAD to protect your vehicle’s finish from dust or road grime.  It is always the case: attaching anything to the outside of your vehicle requires skill, judgment and know-how. These instructions are guidelines. You are responsible for the safe attachment to your vehicle. Testing the installation before and during your drive.

 Packing 101:

AeroPACK is designed to carry 65-75 lbs. of soft items, not hard, sharp or pointed gear.
For safety: load heavy, dense gear inside your vehicle to maintain a low center of gravity.

 1) Set Up AeroPACK  

A) First set up the suspension straps and adjust to fit your vehicle. Take the nylon straps and lay out on a flat surface. Feed the tension lock on the straps, loop the J-Hook on to the nylon straps and insert remaining strap into tension lock. Take remaining nylon strap material and fold tight, bind extra strap together with strong tape to keep from flapping or cut off extra. Repeat with all 5 straps. AeroPACK Install Strap

 2) Loading  

A) Unfasten exterior straps and unzip AeroPACK. On a clean area, load soft cushy gear, (duffle bags, back packs, sleeping bags, pillows, snow boots, hiking boots, sports balls etc.) MAXIMUM capacity 65-75 lbs. Never load hard, pointed or sharp objects, e.g. No firewood, coolers, tools etc. Always load heavy gear inside your vehicle for safety and lower center of gravity.
   
Loading the AeroPACKTighten the Compression Straps


B) Use poly liner included or heavy bags to water proof gear. Load bag full to maximize aerodynamic benefit and pull zipper to secure bag. If the bag is hard to zip, the bag may be over filled. Pull rain flap down snug to Velcro patches to completely cover zipper.  Connect straps to secure rain flap. Insert webbing on top of bag into 2 large compression straps and pull snug. If straps are too long, trim at an angle and melt ends with a lighter to prevent fraying.


 3) INSTALL Aero PAD on mounting surface  (recommended)

Clean lift gate or trunk to remove grit. Install AeroPAD between AeroPACK and vehicle surface to provide an extra layer of protection for your cars finish. AeroPAD Installed on Vehicle

 4 A) INSTALL on Liftgate   (Wagon, Hatchback, Minivan, Crossover, Van)

Lift AeroPACK by side handles, to liftgate or trunk. AeroPACK logo should be facing out. Take upper 3 J-Hooks, attach metal J Hooks to top edge of lift gate or cross rail of roof rack. Attach to metal, never hook to glass, rubber, plastic or roof rack. Take bottom 2 J Hooks and attach metal J Hooks to side of liftgate.  AeroPACK HookAeroPACK Harness
                       
 4 B) INSTALL on Sedan Trunk

Lay down AeroPAD on trunk. Put AeroPACK on top of trunk, with AeroPAD in place. Take top straps and loop over AeroPACK and attach J Hooks to lower trunk edge. Take 2 back straps, loop over  top of bag and attach 2 J Hooks to top edge of trunk. Tighten down straps to hold AeroPACK in place. Test when on the road and retighten if required.AeroPACK Installation of Harness

 5) Test Installation

B) Tighten all 5 J hook straps to take up slack. Test drive and check straps for secure fit.
Fold up any extra webbing and hold tight with band or strong tape.

 6) Before Your Trip

•    While in use, recheck your installation: Check installation after 30 minutes or 30 miles.
•    There after check installation every 200 miles.
•    Check more frequently on bumpy roads. If load moves, check IMMEDIATELY.    
•    WARNING: Items falling onto road can cause serious accidents resulting in bodily injury.
•    Do not use AeroPACK on any vehicle on which it can not be properly mounted as described in this instruction sheet.
•    Top hooks must be completely hooked over metal edges at top/ front of trunk lid or rear door—never hook to rain gutters, glass, rubber or plastic moldings.
•    Car tail lights and turn signals must remain visible.
•    Drive conservatively, especially over bumps. Never use off-road.
•    Do not use if any part of the pack or straps are damaged, worn, or missing.





CAUTION / WARNING & DISCLAIMER / WARRANTY
CAUTIONS:
1)    Before installing AeroPACK, clean all surfaces of the vehicle which may come in contact with carrier or webbing. Make sure all hooks, pads etc are free of debris that could scratch the vehicle finish. Clean all contact points periodically when using the carrier for prolonged periods of time. Dust and grime may dull or scratch vehicle finish, use AeroPAD to protect vehicle finish.
2)    Read and follow instructions carefully. Save installation guide for future reference or replacement parts.
3)    Never place more than 65-75 lbs of soft sided gear in AeroPACK. No sharp or pointed objects should be loaded in AeroPACK. Secure the bag properly and adjust for uneven load distribution.
4)    Do not overload AeroPACK or your vehicle.
5)    Do not mount to a roof.
6)    No part of the carrier (straps or hooks) should come in contact with a plastic spoiler.
7)    This carrier is not designed for off road use or for speeds exceeding 65 mph.
8)    Remove carrier from vehicle when not in use.
9)    When cleaning AeroPACK use water and mild water based soap. Do not take it through a car wash or use petroleum, chlorine, ammonia or alcohol based cleaners.
10)    Rear window wipers may not be usable while carrier is attached to vehicle.
11)    It is the user’s responsibility to ensure that the use of this product meets all state and local laws.  
12)    Secure all strap ends to avoid flapping in the wind and impacting the car
NOTE:  All AeroPACK products have been designed to be as weather resistant as possible. With super tough water proof pvc-coated polyester, taped seams, storm flaps and a poly liner to keep your gear dry.  AeroPACK mounts behind your vehicle out of the wind stream. AeroPACK uses water resistant materials and construction. No one can guarantee 100% water proofness.

WARNING & DISCLAIMER:
The carrier has been designed to fit behind your car out of the wind stream, to hold soft items (sleeping bags, duffel bags, sport balls, shoes etc,) NOT sharp or pointed items, such as fire wood, ice chests, tools.  Recommended maximum weight is 65-75 lbs.
Before installation, user must read and follow instructions. Fit recommendations are based on standard vehicle features; optional features may affect the fit recommendation for sedans, crossovers, wagons or SUVs. User must attach carrier correctly and securely to the vehicle, check the attachment before and during each use, and inspect carrier parts for wear. AeroPACK attachment to the vehicle is critical and beyond the control of the manufacturer, agents or retailers. It is the end user’s sole responsibility to install / load the bag securely on the vehicle. Manufacturer and seller expressly disclaim any all liability for personal injury, property, vehicle damage or loss, whether direct, indirect or incidental, resulting from the incorrect attachment, improper use, inadequate maintenance or neglect of this carrier.

WARRANTY:
The AeroPACK company (AeroPACK) warrants that you AeroPACK product will be free from defects in materials and workmanship for 12 months from the date of purchase. This warranty only extends to the original consumer buyer. The warranty does not apply to parts that have worn out though normal use or been damaged through misuse, abuse, neglect, accident or unauthorized modifications.
ANY IMPLIED WARRANTIES WHICH THE BUYER MAY HAVE ARE LIMITED IN DURATION TO THE TIME THAT THE ORIGINAL CONSUMER BUYER OWNS THE PRODUCT.
Some states do not allow limitations on how long an implied warranty lasts. So the above limitations may not apply to you. At its option, AeroPACK will repair or replace or refund the purchase price of any AeroPACK product which is defective or fails to conform with this warranty under normal use and service. To obtain service under this warranty, return the defective product to the returns address. 13781 Pierce Rd Saratoga CA 95070.
Please contact our customer support department for a Return Authorization Number.
Repair or replacement of a defective AeroPACK product or refund of the purchase price, shall be the sole remedy of the buyer under this warranty and in no event shall AeroPACK be liable for incidental or consequential damages, losses or expenses. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which may vary from state to state.


AeroPACK LLC     Patent Pending     Copyright  2009